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Aalberts Hydronic Flow Control & Davi
Aalberts enhances its steel tank shell production in-house with Davi e-POWER technology, achieving faster cycle times, energy efficiency, and higher quality.
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Davi Headquarters Welcomes Global Energy Leaders for the 2026 Power Generation Seminar
Davi's Power Generation Seminar in Italy united global energy leaders to discuss advancements in SMR and AMR technologies, showcasing innovative manufacturing solutions.
OPERATIONAL SUPPORT
Performance solutions
Aalberts Hydronic Flow Control & Davi
Aalberts enhances its steel tank shell production in-house with Davi e-POWER technology, achieving faster cycle times, energy efficiency, and higher quality.
Latest insights
Davi Headquarters Welcomes Global Energy Leaders for the 2026 Power Generation Seminar
Davi's Power Generation Seminar in Italy united global energy leaders to discuss advancements in SMR and AMR technologies, showcasing innovative manufacturing solutions.
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Story overview
When LMG set out to upgrade their rolling capabilities to meet demanding heavy-plate fabrication standards, they turned to Davi for an all-electric, sustainable solution. By replacing traditional hydraulic operations with the fully electric Davi MCE e-POWER 4-roll machine equipped with the iRoll eXtreme CNC, LMG eliminated hydraulic fluid dependencies, improved overall energy efficiency, and achieved unmatched operational precision with zero test scrap.
The Challenge
LMG faced strict precision requirements and rising operational costs while aiming to reduce their carbon footprint. Traditional hydraulic bending systems posed risks of oil leaks, high energy consumption, and long setup times that relied heavily on operator expertise to avoid material waste.
The Solution
Davi provided the MCE e-POWER fully electric 4-roll plate bending machine, integrated with the iRoll eXtreme CNC control system. This system completely removes hydraulic control units, enabling direct servomotor actuation, automated real-time program adjustments, and seamless multi-axis synchronization.
The Results
65% Energy Savings
Drastically reduced power consumption by drawing energy only during active movement via the Start&Stop system.
Zero Scrap & Rework
The AI-driven iRoll eXtreme system delivers the target radius on the first pass, eliminating trial-and-error material waste.
40% Noise Reduction
Operates at a whisper-quiet 58 dB, creating a safer and quieter workshop environment.
Minimal Maintenance
Completely eliminates hydraulic oil degradation, filters, and piping, significantly decreasing downtime.
Within just two months of integrating the MCE e-POWER into their 7-day-a-week production cycle, LMG successfully optimized its high-mix output with zero downtime. This operational success is backed by Davi’s long-term service commitment: any technical or programming questions are resolved immediately via remote support from Davi's dedicated North American customer service hub in Texas]. LMG’s confidence in Davi technology has led them to expand their fleet further, ordering a custom 4 ft. (1,200 mm) all-electric plate roll to automate the fabrication of non-standard oval manways.
That’s going to make a huge difference on particular projects we have
Lee Gottschlich
Chief Executive Officer
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