CHALLENGE 1
The Skilled Labor Shortage
Relying on highly specialized operators makes production vulnerable to bottlenecks, layout disruptions, and costly downtime.
Machines
Engineering
Automation
4 Rolls
OPERATIONAL SUPPORT
Performance solutions
How Abraservice Conquered the Challenges of Bending High-Strength, Abrasion-Resistant Steels
Discover how Abraservice overcame challenges in bending high-strength, abrasion-resistant steels, enhancing production efficiency and turnaround times.
Latest insights
Overcoming Aerospace Fabrication Bottlenecks: How Plate Rolling Replaces Bump Forming for Isogrid and Orthogrid Rocket Panels
GS Entec partners with Davi to enhance offshore wind energy production, utilizing advanced plate rolling technology for precision and compliance in South Korea.
OPERATIONAL SUPPORT
Performance solutions
How Abraservice Conquered the Challenges of Bending High-Strength, Abrasion-Resistant Steels
Discover how Abraservice overcame challenges in bending high-strength, abrasion-resistant steels, enhancing production efficiency and turnaround times.
Latest insights
Overcoming Aerospace Fabrication Bottlenecks: How Plate Rolling Replaces Bump Forming for Isogrid and Orthogrid Rocket Panels
GS Entec partners with Davi to enhance offshore wind energy production, utilizing advanced plate rolling technology for precision and compliance in South Korea.
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control system
Intelligent Plate Rolling Automation
The Most Advanced 3D CNC Control System in the Industry—Engineered to Automate Complex Bending, Eliminate Skill Dependencies, and Secure Operational Continuity.
why iroll extreme
In heavy fabrication and industrial manufacturing, plate rolling has historically relied on individual operator tribal knowledge. However, modern fabrication shops face shifting variables that standard machinery cannot control autonomously.
CHALLENGE 1
Relying on highly specialized operators makes production vulnerable to bottlenecks, layout disruptions, and costly downtime.
CHALLENGE 2
Yield and tensile strength can vary significantly from one supplier to another, or even between unique batches, causing unexpected spring-back deviations.
CHALLENGE 3
Setting up multi-radius geometry, custom shapes, or exact structural re-rolling typically demands endless manual fine-tuning and trial-and-error test scrap.
Concrete Business Benefits
The Davi iRoll eXtreme is a next-generation control system featuring an ergonomic console with a 21.5" high-resolution touchscreen, a LIVE! 3D machine interface, and an interactive template simulation environment.
FEATURE 1
The iRoll eXtreme calculates optimized single-pass or multi-pass sequences instantaneously, drastically accelerating overall cycle times. Less experienced operators can achieve exact drawing dimensions from the very first run, yielding an immediate ROI by eliminating test scrap across varied material batches.
FEATURE 2
Complex tasks like multi-radius profiles, advanced cone layouts, and specialized shapes are converted into simple, intuitive touch-screen templates. The ASME Tolerances Compliance System ("Apple-Shape" Calculator) automatically pre-programs the exact geometry required to secure perfect roundness after re-rolling thick structural plates.
FEATURE 3
The system includes the Failure Free Machine (FFM) Basic App, a dedicated digital tracking environment that monitors components lifespan and automatically prompts predictive alerts to mitigate unplanned outages. With direct Plugin OPC-UA + FTP integration, the console feeds production reports straight into plant MES networks for automated manufacturing control.
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