Titan Wind Energy’s strategic investment for offshore projects

Expanding XXL Offshore Wind Capacity: Titan Wind Energy Selects Davi for Four Heavy-Duty Rolling Lines

Story overview

Titan Wind Energy selected Davi to supply four heavy-duty plate rolling lines—combining two 4-roll MCB and two 3-roll MAV machines—to scale up production of XXL offshore wind monopiles. By pairing massive bending power with advanced material handling and smart control software, Titan Wind secures the precision needed for thick-walled steel structures, cementing their position in the European green energy transition.

Website

https://titan-wind.de/en/titan-wind-cuxhaven-monopile-manufacturing-for-offshore-wind/

Location

Germany

Industry

Wind Energy

Related products

MAV , MCB , CUSTOM AUTOMATED LINES

The Challenge

Manufacturing XXL offshore monopiles requires bending massive steel plates exceeding 100 mm (3.94 in.) in thickness with zero tolerance for error. Deviations in roundness lead to costly welding delays, while managing a four-machine investment of this scale demands absolute certainty in equipment performance from day one.

The Solution

Davi engineered four customized heavy-duty rolling lines: two 4-roll MCB plate rolls for rapid, high-volume pre-bending and two 3-roll MAV variable-geometry plate rolls for maximum bending power on heavy thicknesses. Complete with automated feeding systems, the patented Servo-Tronic parallelism control, and iRoll eXtreme software, the lines seamlessly manage complex conical and cylindrical rolling.

The Results

Drastic Cycle-Time Reduction

Automated handling and continuous feeding optimize pre-bending and rolling steps to maximize daily throughput.

Material Waste Eliminated

Exceptional clamping force delivers ultra-short flat ends, removing the need for test scrap and manual post-rolling corrections.

Maximum Operator Safety

Smart handling accessories keep operators at a safe distance from heavy moving plates throughout the cycle.

Long-Term Reliability

Compact, heavy-duty frames built with high-grade commercial components simplify maintenance and maximize asset life.

Factory Acceptance Tests (FAT) Completed

All four lines passed rigorous testing on schedule at Davi headquarters, with the first line ready for immediate deployment.

The Industrial Credibility: Successful Factory Acceptance Tests (FAT) Completed on Schedule

This large-scale engineering project reached a major milestone at Davi’s headquarters in Cesena, Italy. Following rigorous quality and performance testing, Davi engineers, in close coordination with Titan Wind Energy's technical team, successfully completed the Factory Acceptance Tests (FAT) for all four heavy-duty plate rolls on schedule.

With all contractual performance metrics fully verified, the first of the four customized rolling lines is prepared for immediate shipment to Titan Wind Energy's facility, securing their project timeline and solidifying Davi's position as a trusted partner in the global offshore wind supply chain.