Specialized for High-Strength Materials
Our solutions are designed to shape sections primarily composed of Hardox, a robust and durable material that requires significant bending power.
Railway
Section Bending for Modern Infrastructure
The railway industry requires precision and structural reliability, especially when dealing with the heavy-duty materials used for tracks and switches. Davi provides angle rolls designed to transform the workflow of customers frequently curving sections for tram tracks and railways, ensuring accuracy and efficiency.
customized tooling
higher throughput
increased accuracy
enhanced safety
Bending for Track Systems
Davi’s technology is engineered to handle the challenges of the railway sector, replacing traditional, slower methods with a streamlined, single-machine operation.
Efficiency and Speed
The Davi angle roll is 60% faster than a traditional press-bender, allowing customers to execute the entire section bending operation effortlessly with just one machine.
Versatility
While the machine is suggested for those needing specialized molds for railway sections (such as NTI, B1, or AMERA), it remains versatile. By simply swapping out the molds, the machine can be used for a wide variety of different sections and tracks.
rail bender
The dedicated Angle Roll
The Rail Bender is a version of the MCP series, purpose-built for the rail and tram infrastructure industry. This machine replaces slow, traditional press-bending methods with a continuous rolling process that is up to 60% faster, delivering accuracy in a single pass.
discover the rail bender
for railway standards
Accessories
To achieve the tolerances required by international railway standards, Davi integrates high-tech accessories into the bending process.
Encoder-Wheel (Metric Wheel)
Given the difficulty of shaping these sections, we recommend this tool to measure the section's advancement, ensuring total accuracy during bending.
Support Trolleys
These play a pivotal role by offering support to the section during the bending operation, maintaining structural integrity.
iRoll Camera & Advanced CNC
Integration with iRoll technology and cameras allows for real-time monitoring and automated control of the bending radius.
What’s Inside
Analysis
Precision rolling for your sector-specific requirements.
STRATEGY
Managing all the peculiar parts typical of your industry.
DATA
Material and thickness considerations for rolling applications.
Revolutionize Your Track Production
Upgrade your facility with the most advanced section bending technology in the industry.
faq
Railway
Traditional press-bending is a slow, multi-step process, but the Davi MCP angle roll transforms rail manufacturing into a streamlined, single-machine operation that shapes profiles up to 60% faster. This high-performance system is specifically engineered to handle high-strength materials like Hardox and complex railway profiles (such as NTI, B1, or AMERA), replacing slow, multi-press setups with a high-throughput solution that significantly reduces cycle times and boosts overall workshop productivity.
To achieve the millimetric tolerances required by international railway authorities, Davi integrates advanced, process-specific accessories into the bending workflow. We recommend our high-precision Encoder-Wheel (Metric Wheel) to continuously measure section advancement, alongside synchronized support trolleys that maintain the structural integrity of heavy rails during bending. Furthermore, integrating our patented high-definition iRoll Camera and advanced CNC system provides a digital template for real-time monitoring and automated radius adjustment, removing the need for hazardous manual measurements.
While we provide highly customized, dedicated rolls designed for specific railway profiles like NTI, B1, and AMERA, our machines maintain exceptional versatility. Operators can rapidly adapt to shifting market demands simply by swapping out the molds, allowing a single MCP machine to bend a wide variety of standard and custom track sections. This quick-change capability minimizes setup times and maximizes equipment utilization, delivering a faster return on investment for both job shops and specialized manufacturers.
We understand that infrastructure projects cannot afford downtime, which is why our robust Made in Italy machinery is backed by an industry-leading support network, including a dedicated 24/5 technical support option to resolve operational issues immediately. Supported by Davi's absolute financial stability and a massive global inventory of over 11,000 spare parts, our remote engineering and field service teams ensure your production lines stay active and your projects remain on schedule for the entire lifespan of the machine.
Execute your Project
- master bender trainer
- dedicated accessories
- TECHNICAL PROPOSAL ENGINEERING
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