sustainability
Sustainable Metal Rolling Technology.
Welcome to the forefront of clean metal fabrication. At Davi, we are transforming the industrial sector by proving that peak manufacturing productivity and environmental responsibility go hand in hand. Through electrification, intelligent automation, and engineering expertise, we help fabricators reduce emissions, cut energy waste, and secure a sustainable competitive advantage.
The Carbon and Energy Challenge in Rolling
Traditional plate rolling relies on high-consumption hydraulic systems. These setups draw continuous power even during standby, require massive volumes of oil that degrade over time, and generate heat and ambient noise. For modern workshops, this means high utility costs, frequent maintenance, a loud working environment, and a carbon footprint that makes meeting modern environmental standards a constant struggle.
Davi Solution
MCE e-POWER
To eliminate the compromises of traditional rolling, Davi engineered the MCE e-POWER, the market’s only complete line of fully electric 4-roll plate rolls. Built without a single hydraulic component, the MCE e-POWER replaces hydraulic systems with high-torque electric servomotors and next-generation actuators.
Integrated with AI-Vision laser measuring system and iRoll eXtreme control system, it enables Autorolling©, an autonomous rolling environment. The system automatically measures, corrects, and optimizes the radius in real time, eliminating operator trial-and-error.
ESG
Green and Operational Benefits
By transitioning to Davi electric technology, your workshop achieves improvements:
- 65% Energy Savings: The Start&Stop technology ensures the machine draws power only when actively bending. Over a standard yearly schedule, this reduces energy consumption from 2,682 kWh to just 929 kWh.
- 40% Noise Reduction: Traditional units operate at roughly 65 dB (equivalent to highway traffic noise). The MCE e-POWER reduces operating noise to just 58 dB (the volume of a normal office conversation), improving workplace safety and ergonomics.
- Zero Oil & Less Maintenance: Eliminating the hydraulic unit means no oil degradation, no filters to discard, and no complex piping to leak. Your maintenance routines are simplified and waste oil is removed from your ecosystem.
- Unmatched Precision & Zero Waste: The actuators control rolls with an accuracy up to the third decimal place. AI-Vision ensures the correct radius on the very first sheet, eliminating material scrap and test runs.
The Ultimate Fusion of Machine, Brain, and Vision
Autorolling©
True industrial automation goes beyond simple automation sequences. Davi Autorolling© is the market-first integration of our three core technologies: MCE e-POWER, iRoll eXtreme, and AI-Vision.
The result is an intelligent, self-functioning rolling line that guarantees dimensional accuracy, maximized productivity, and manufacturing continuity.