Glossary
1 MIN READ
Workpiece Tolerances
The permissible limits of variation in a finished component's dimensions, including radius accuracy, straightness, ovality, and edge alignment.
Technical FAQ
Eliminating material waste and avoiding secondary cutting operations is a primary goal for high-productivity job shops looking to protect their margins. A flat end is the straight, unbent section left at the leading and trailing edges of a plate because the material cannot physically reach the exact tangent contact point between the machine rolls. Minimizing this straight section directly reduces material scrap and eliminates the time-consuming process of pre-bending plates on a separate press brake, thereby accelerating overall floor cycle times. Utilizing Davi all-rolls-drive technology ensures the plate can be positioned precisely at the tangent point to achieve the shortest flat end possible without compromising safety.
Engineering teams working with advanced alloys must carefully manage forces to avoid cracking or fracturing high-strength materials during tight-radius forming. Ultimate tensile strength is the maximum amount of tensile stress a material can withstand before structural failure or complete breaking occurs. Knowing the UTS ensures that multi-pass programs are correctly calibrated to form the material progressively without exceeding its mechanical boundaries, protecting both the workpiece and the machine components. Davi’s technical division utilizes advanced Finite Element Method (FEM) studies to evaluate material behavior against machine capabilities before production begins.
Inaccurate radius tracking due to material elasticity leads to continuous trial-and-error adjustments, resulting in costly scrap and slow assembly lines. Spring-back is the natural tendency of a metal plate or profile to partially return toward its original flat shape after the forming force is released, caused by elastic recovery. Accurate spring-back prediction allows the control system to over-bend the plate precisely, achieving the exact target radius on the first attempt without wasting time or material. Davi offers dedicated Spring-Back Software that analyzes material properties to eliminate manual guesswork and minimize test scrap.
Waiting for an on-site technician during an unexpected software or operational issue can delay production schedules. Remote support allows factory-trained engineering teams to access the machine's PLC data securely over the network. It enables technical teams to diagnose faults, adjust parameters, and resolve programming issues in minutes without travel delays. Davi provides dedicated remote engineering support to minimize downtime and maintain production availability.